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Overlay Contact Buttons

Product

Overlay Contact Buttons

Overlay contact buttons pair a precious-metal contact face with an economical copper carrier through diffusion bonding. By placing a thicker-than-usual silver alloy (AgCdO, Fine Ag or AgCuNi) only where switching duty demands it, you get long electrical life without paying for solid silver across the whole part. The copper side can be finished with serrations, texture or a pre-applied brazing layer to suit your assembly process. For older designs that still rely on solid-silver brazed tips, switching to overlay buttons can sharply cut silver content — and cost — while retaining comparable switching performance and heat dissipation.

Cost-saving upgrade: replacing solid-silver brazed tips in legacy designs with overlay buttons can significantly reduce silver content and cost — while retaining comparable switching performance and heat dissipation.

Compositions / materials

  • AgCdO
  • Fine Ag
  • AgCuNi
  • bonded to OF-grade copper / copper alloy

Specifications

Construction
Diffusion-bonded bimetal (silver alloy + copper)
Maximum thickness
Up to 25 mm
Options
Serrations, surface texture, or brazing layer on copper side
Typical lead time
~15 days

Applications

  • Heavy-duty switchgear
  • Contactors
  • Custom high-load contact assemblies

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